Production Leak Tester

Transmission case

‍as a main component of automatic transmission after completely machined, deburred and washed in machining line or pre-machined in die-casting plant must be ‘leak-free’ condition before any following assembly process. TeSys provides a fully automatic production leak test machine for transmission case application to test any external or internal leakage and measure actual leak rate against permissible leak specification for main cavity and oil/lubrication channels, using air leak test methods in either mass-flow or pressure decay measurement technique.

Converter housing

as a main component of automatic transmission after completely machined, deburred and washed in machining line must be ‘leak-free’ condition before any following assembly process.  TeSys provides a fully automatic production leak test machine for converter housing application to test any external or internal leakage and measure actual leak rate against permissible leak specification for main cavity and oil/lubrication channels,using air leak test methods in either mass-flow or pressure decay measurement technique.  

TeSys has multiple complete project experiences for Hyundai Motor Group/KIA of both transmission cases & converter housing projects.

Bespoke-made Equipment Provision & Multi-Model Expansion Capability

• Multiple & consistent supply records in the development of leakage testers for all Hyundai Motor production transmissions, including front-wheel 6-speed, front-wheel 8-speed, Kappa CVT, Gamma CVT, and rear-wheel 8-speed transmissions.
• Holds extensive technical expertise in leakage tester-related issues from other companies, with improvements and rationalization performed in the supply of leakage testers.
• Possesses the ability to continuously share and modify designs for newly developed cases and models.
• Developed and supplied equipment at an equivalent level through long-term technical collaboration with JWF Froehlich (Partnership).

1. TeSys has a specialized design capabilities and, through extensive experience, can develop leakage tester equipment for various concepts.
2. Particularly, the company has completed the development of an upgraded masking index type leakage tester by identifying the strengths and weaknesses of existing masking index type leakage testers from other companies.
3. Capable of modifying and maintaining leakage testers currently in use by customers to address any issues.

Maximization of the repetitive cycle and production efficiency in leakage test (tact-time or cycle-time)

The design featuring an index table and gripper for the optimization of cycle time and testing of various transmission cases, initially developed, has been patented.